Forged discs may be the best solution. Not only are they more reliable and longer-lasting than other options, but they also provide greater stopping power and improved stability while driving. Let’s explore what forged discs are, their uses, types, and benefits.
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Forged Discs are metal discs that have been machined from a single piece of metal. This gives them superior strength over other types of brakes such as stamped or cast discs. Steel Forged Discs are then heat-treated in order to increase their durability and strength even further. As a result, forged discs are much more reliable than stamped or cast discs. Forged Circles, Forged Blocks and many more grades are also available.
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Forged Discs can be used in a variety of applications, including automotive brakes, agricultural machinery, industrial equipment, and recreational vehicles such as ATVs and motorcycles. There are many different sizes available to accommodate any type of vehicle or machine. Industrial Forged Discs can also be used in wet environments since they don’t corrode easily like other materials do when exposed to water and moisture. Different types of products are available, such as Blind Raised Face Flanges, Socket Weld Raised Face Flanges , etc
There are two main types of forged discs: plain and vented. Plain forged discs have no openings or vents on them which makes them ideal for applications where air flow is not needed or desired because it reduces the weight on the disc and increases its strength significantly. Vented forged disks have a series of small holes that allow air to circulate through them which helps reduce heat buildup due to friction between the disc and the brake pads resulting in better performance overall.
When choosing brakes for the vehicle or machine, it is important to consider all factors, reliability, performance, safety, longevity, and ease of maintenance before making the decision. When compared with stamped or cast disc brakes, these benefits make forging a clear choice for many people:
- Increased durability - Since they are machined from one solid piece of metal rather than multiple pieces welded together like other types of brakes they have far less wear points so they last much longer under stress than traditional brakes do; this means anyone won’t need to replace them as often saving the time and money over time;
- Improved efficiency - Due to their design they give better thermal protection meaning less energy is lost due to excessive heat build up; this makes them ideal for high-performance cars that require quick stops;
- Greater stability - The increased rigidity provided by forged disc brakes means that car will be more stable on the road especially in emergency stopping situations; this increased control can help keep everyone safe in difficult driving conditions;
- Easier maintenance - Because there aren’t multiple parts welded together like other brake systems there aren’t as many components that need checking or replacing when it comes time for maintenance; this saves both time and money over the life of your vehicle’s braking system.
Not only do they provide greater stopping power & improved stability while driving but also have improved durability & easier maintenance making them well worth the investment. With so many advantages it's easy to see why so many people choose these innovative braking solutions.
What is forged discs?
Forged discs are round discs that have been developed or made, from various metals. They are typically used in multiple industries, such as aerospace & automotive manufacturing. They are often used as components in parts like hinges, couplings, clamps & other features.
What is the Uses of forged discs?
Forged discs are widely used in various industries, such as aerospace and automotive manufacturing. They can be used to create components like hinges, couplings, clamps and other features which require superior strength and durability. Forged discs can also make structural parts such as gussets or supports for aircraft fuselage and engine bay assemblies.
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Disc Forging Specification
Width 3" DIA up to 38" DIA 1500 lbs max
Thickness ½" to 12" in thickness
Maximum weight 15,000 lbs.Get Quote
Forged Disc Materials and Grades
Stainless Steel Forged Disc AISI 301, 302, 303, 304, 304L, 310, 316, 316L, 317, 321, 347, 410, 416, 420, 430, 431, F51, F53, F55, F44, UNS S21800, Alloy 20, 904L, PH13-8Mo, 17-4ph, 15-5ph, 17-7ph, Ph15-7 Mo, 254Smo, Al-6Xn, 654SMO, duplex 2205, duplex 2507, nitronic ferralium 255
Carbon Steel Forged Disc SA105, SA350 LF1, LF2, LF3, LF6, A707, A694, 4130, 4140, 8620, 8630, A182F5, F11, F12, F22, F91, F92
Alloy Steel Forged Disc 4130, 4140, 4142, 4145, 4150, 4320, 4330, 4340, 4350, 4620, 4820, 6150, 8620, 8630, 8822, 9310, 52100, HY80, HY100, 9315, 300M, Nitralloy 135M, 17-22A
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Tool And Die Steel Forged Disc AISI 6F7, AISI A2, AISI O1, AiSI O2, AISI S7, AISI D6, AISI S1, AISI D2, AISI A6, AISI O7, AISI L2, H13, H11, H12, AISI L6, H21, H10, H10A, H19, 314, H19A, P20, P20+Ni, P20+S, S136, 718, SKT6, SKD12, SKD1, SKD2, SKS3, SKS41, SKS95, SKD11, DC53, SKS43, SKD61, SKD6, SKT4, SKD5, SKD7, SKD62, NAK80
Titanium Forged Disc 6AL4V, Commercially Pure, Grade 2, Grade 7 and Grade 12
Aluminum Forged Disc 2014, 2024, 2025, 2219, 2618, 3003, 5083, 6061, 7049, 7050, 7075, 7079, 7149, 7150, and 7175
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