Monel 400 Flanges are a type of weld neck flange made from a nickel-copper alloy with high strength and excellent corrosion resistance. Monel 400 Flanges have been the standard in industries such as acid processing, food processing and petrochemical production for over 100 years. These durable flanges have superior corrosion resistance when exposed to seawater or other harsh environmental elements. Furthermore, Monel 400 has good mechanical properties at elevated and sub-zero temperatures, making it an ideal choice for applications requiring frequent temperature changes.
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400 Monel Alloy Flanges Corrosion Resistance
UNS N04400 Flanges are known for their superior corrosion resistance due to their composition of nickel and copper. Monel 400 Weldneck Flanges, in particular, have a high strength-to-weight ratio, making them ideal for various applications such as offshore rigs, oil & gas pipes, sewage systems and more. They can withstand harsh environments like seawater or acidic compounds without any problems and remain highly resistant to both crevice and pitting corrosion. Additionally, the weld neck flange design ensures that the joint is strong and leakproof.
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Monel 400 Flanges Machining
ASTM F467 weld neck flanges can be machined through the production of various operations, such as sawing, turning, facing, drilling, and tapping. Machining this type of material requires special tooling due to its high nickel content and hardness. The best way to machine a weld neck flange is by using an index-able insert that has been specifically designed for the job.
Monel 400 Flanges
ASTM F467 Flanges Chemical Features
Monel Alloy 400 flanges are mixtures of nickel-copper materials designed for strength and corrosion resistance. These flanges feature a weld neck design, consisting of an inside diameter section that slightly tapers inwards towards the centre. This distinctive shape provides excellent strength and durability while still providing flexibility at their attachment points to other components. The composition includes around two-thirds nickel (Ni), with the rest primarily iron (Fe), manganese (Mn), silicon (Si), sulfur (S), and carbon (C). Monel 400 also contains copper as well, making it especially resistant to oxidation from exposure to seawater or certain acidic compounds. Despite its hardness and resistivity, this material can easily form into shapes like tees, elbows, reducers, and the ever-popular weld neck flange, as mentioned above.
UNS N04400 Flanges Uses
400 Monel Flanges are used in various applications, such as chemical processing, condensers, heat exchangers and other high-temperature or corrosive environments. Their most common form is the Weld neck Flange, which has a tapered hub for welding and bolting to connecting pipes. They provide secure connections with proper alignment for smooth installation and fast assembly of piping systems. They also help reduce leakage because their design increases the contact area to create the tightest possible sealing surface.
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What are Monel 400 flanges?
Monel 400 flanges are metal components that connect pipes, valves, and other equipment in a piping system. They are made from Monel 400 & come in various shapes, sizes, & pressure ratings to suit specific requirements.
What are the properties of Monel 400 flanges?
Monel 400 flanges exhibit high strength, excellent corrosion resistance in a range of environments, good weldability, as well as resistance to pitting & crevice corrosion.
What are the applications of Monel 400 flanges?
Monel 400 flanges are used in various industries, including chemical processing, oil & gas, marine, & aerospace. They are commonly used in piping systems for conveying seawater, hydrofluoric acid, & other corrosive fluids & gases.
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Monel® Alloy 400 Socket Weld Flanges Specification
Specifications ASTM B564 / ASME SB564
Dimensions ANSI/ASME B16.5, B 16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, etc.
Standard ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, etc.
Size 1/2" (15 NB) to 48" (1200NB)
Class / Pressure 150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40, PN64 etc.
Flange Face Type Flate Face (FF), Raised Face (RF), Ring Type Joint (RTJ)
Grade Monel 400 Flanges UNS (N04400), DIN (2.4360)Get Quote
Monel 400 Flanges Equivalent Indian Standard
|Monel 400||N04400||2.4360||NU-30M||NiCu30Fe||NW 4400||NA 13||МНЖМц 28-2,5-1,5|
ASTM B564 Monel® Alloy 400 Forged Flanges Chemical Composition
|Monel 400||63.0 min||0.3 max||0.50 max||2.0 max||0.5 max||1.0 - 2.5||28.0 - 34.0||0.02 max|
400 Monel ASME SB564 Threaded / Screwed Flanges Mechanical Properties
|Density||Melting Point||Yield Strength (0.2%Offset)||Tensile Strength||Elongation|
|8.8 g/cm3||1350 °C (2460 °F)||Psi – 35,000 , MPa – 240||Psi – 80,000 , MPa – 550||40 %|
Other Types of 400 Monel Industrial Flanges
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