Monel K500 Round Bars were first used in the 1940s as a replacement for existing metals due to their higher strength-to-weight ratio and superior corrosion resistance. They have since been widely adopted across various industries, particularly for applications such as chemical processing equipment, marine engineering components, fasteners and jet engines. Their unique copper, nickel and iron composition makes them extremely corrosion-resistant in fresh and saltwater environments.

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Monel K500 round bars corrosion resistance

Monel K500 Rods have excellent corrosion resistance in various corrosive media, including saltwater, high-temperature acids, and alkalis. This superior corrosion resistance is due to its content of nickel-copper alloy that prevents pitting and crevice formation. In addition, the bar's strength is further enhanced by age, hardening up to double its initial strength.

Monel® K500 Hexagon Bars, Type K500 Nickel Alloy Square Bar in Mumbai, Nickelvac® K500 Rods Exporter, UNS N05500 Monel Polished Bars Stockists, Monel Alloy K500 Square Bars, Monel Alloy K500 Welding Rod, Monel® K500 Hex Rods Dealers in India, Monel® Alloy K500 Forged Round Bars Distributors.

Monel® K500 Round Bars

Monel K500 Round Bars

Monel K500 Round Bars Machining

Machining of ASTM B865 UNS N05500 round bar uses highly specialized cutting tools to shape and form a bar into a desired shape or size. The process involves using advanced technology such as CNC machining, computer-aided design (CAD), and high-speed spindles capable of achieving tight tolerance requirements. This process ensures precision control over the end product, allowing for uniformity in its finish and consistency in dimensions.

Monel K500 Round Bars Welding

Monel K500 round bars welding can be successfully achieved using the Gas-Tungsten Arc Welding (GTAW) process. The proper parameters must be used in order to ensure optimal results. For instance, a shielding gas of argon should be employed with the appropriate filler metal and varying heat inputs depending on the wall thickness of the material being welded. Additionally, slow cooling times must be observed to prevent cracking after welding has been completed. When done properly, this method yields excellent mechanical properties and provides strong joints for many applications.

Monel K500 Round Bars chemical Features

UNS N05500 is a nickel-copper alloy used in high-temperature and corrosion-resistant applications. It contains 63% nickel, 28-34% copper, 2.5-3.5% manganese, 1.5-2.5% iron and 0.35 to 0.85 per cent titanium and other trace elements for additional strength in extreme temperatures or corrosive environments. Its chemical composition gives Monel K500 round rods excellent resistance to corrosion, including seawater, brine solutions, acetic acid organic compounds, and moderate reducing acids like sulphuric acid and hydrochloric acid.

UNS N05500 Round Bars Uses

Monel K500 round bars are a nickel-copper alloy of at least 63% nickel and 28-34% copper. These bars offer excellent corrosion resistance to non-oxidizing acids such as hydrochloric and sulfuric acid while exhibiting moderate strength and toughness. It is often used in marine applications due to its exceptional resistance to saltwater corrosion. 2.4375 Alloy K500 Rod can also be used in chemical processing equipment for pumps, valves, tubing and fasteners due to their high strength properties at elevated temperatures compared to other alloys.

What are Monel K500 Round Bars?

Monel K500 Round Bars are a type of round bar made from the alloy Monel K500, which is a nickel-copper alloy with additions of aluminum & titanium. They are used in various industrial applications that require high strength, corrosion resistance, and durability.

What are the advantages of using Monel K500 Round Bars?

Monel K500 Round Bars have several advantages over other types of round bars. They have excellent corrosion resistance in a wide range of environments, including seawater, and acidic & alkaline solutions.

What are the applications of Monel K500 Round Bars?

Monel K500 Round Bars are used in various applications, including marine engineering, chemical processing, & the oil & gas industry. They are used to make parts that require high strength, corrosion resistance, & durability.

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Monel K500 Bars Specification

Specifications: ASTM B164 / ASTM SB164

Dimensions : EN, DIN, JIS, ASTM, BS, ASME, AISI

Size: 5 mm To 500 mm

Diameter: 0.1 mm to 100 mm

Length: 100 mm To 3000 mm Long & Above

Finish: Black, Bright Polished, Rough Turned, NO.4 Finish, Matt Finish, BA Finish

Tolerance: H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients’ requirements

Form: Round, Square, Hex (A/F), Rectangle, Billet, Ingot, Forging Etc.

Grade : Monel K500 Round Bars UNS (N05500), DIN (2.4375)

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K500 Monel® Alloy Round Bar Equivalent Indian Standard

Monel K500 N05500 2.4375

ASTM B164 Monel K500 Cold Drawn Round Bar Chemical Composition

Grade C Mn Si S Cu Fe Ni
Monel K500 0.25 max 1.5 max 0.5 max 0.010 max 27.00 – 33.00 0.5 – 2 63.00 min

ASME SB164 Monel® K500 Hot-Rolled Round Bars Mechanical Properties

Density Melting Point Yield Strength (0.2%Offset) Tensile Strength Elongation
8.44 g/cm3 1350 °C (2460 °F) Psi – 115000 , MPa – 790 Psi – 160000 , MPa – 1100 20 %

Other Types of K500 Monel Round Bars & Rods

  • Monel® K500 Round Bar and Rod
  • Monel K500 Square Round Bars and Rods
  • Monel Alloy K500 Hex Bars & Rods
  • Monel® Alloy K500 Flat Bars
  • Monel K500 Threaded Bars and Rods

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